Friday 8 July 2016

T&TBMs MAS Course Final Trip


Day 1 (06/07/16):

During the last week we had the opportunity to visit some very interesting sites as a conclusion of the course.
To start with, we went to the hydroelectric power plant of Nant de Drance in Switzerland. In this site, an enlargement of the system was done in order to double the capacity of an upstream dam. In this way, by a pumping station is possible to save the energy with an efficiency of 85% in the surplus moments. The final capacity of the power plant will be 9000 MW. For the twin tube connection to the pumping station an open TBM was used with several ground treatment operations in order to cross a fault zone with water pressure up to 20 bar and with high risk of causing settlements to the arch dam. For the twin vertical shafts of 8 m dia. the raiseborer technique was utilised to drive a pilot tunnel from which the D&B muck could be removed from the bottom caverns. Steel lining was required in the most critical components of the tubing system with the highest requirements for the welding and junction systems. A very unique and impressive solution was construction of massive underground caverns for the installation of a batching plant and mechanical offices. A unique project with the highest standards and a very positive scope in one of the most beautiful alpine environment.

Students at Nant de Drance hydroelectric power plant with the extended dam at the back.

Day 2 (07/07/16):

During the next day we had the fantastic oportunity to visit Herrenknecht factory in Schwanau, Germany. The leader of the market is producing their machines in a taylor made and precise way, providing solutions for most of the underground excavation techniques and scenarios. We visited the microtunnelling and mining areas and then the TBMs section where the machines of the upcoming projects are being built. There were several EPBs, Mixshields and Rock TBMs in different phases of assembly and production. The possibility to see the separate components and study them in detail it is fundamental to understand its working principles and functioning. One of the most impressive experiences for a young tunneler, walking through this small town producing such powerfull and reliable tools. In the picture, a 15,7m dia. Mixshield TBM being assembled.

Students at Herrenknecht factory in Schwanau, Germany.


Day 3 (08/07/16):

To close the trip we went to northern Italy, in the border with Austria to visit the jobsite for the future Brenner Base Tunnel (BBT). The exploration phase was just finished on the italian side by driving an open rock TBM through the future emergency escape tube, that will be used in the future for the muck out of the excavated material up to the deposit area to reduce the impact on local roadways. The project consist of twin tubes for a high speed railway connection taking part of the South - North corridor from Naples to Helsinki. The construction should start by the end of this year as the tender is being closed at the moment. After receiving a presentation on the main features and challenges of this project by the client’s engineering company we went to visit the stretch finished as well as the underground TBMs assembly cavern in the core of the alps. Great attention is being paid in this project to the communication with the local people, by informing and giving access in order to reduce the opposition to such a possitive project for the enviroment and the community.

Underground TBMs assembly cavern for the Italian lot of the BBT.

Friday 1 July 2016

Week 24: Jobsites organisation and Microtunnelling

During the last week of the Master course, Nicola della Valle (Tunnel Consult) held a very interesting lecture on the logistics and organisation of job sites in urban areas where the efficient use of the available spaces is a key for the tunnel excavation productivity. He presented some case studies from his vast professional experience of well and not so well organised job sites and the direct consequences in the overall quality of the tunnelling process.

Nicola della Valle and the students of the master after his lecture on Jobsites in Urban area


Going on during this week, Roberto Crova presented the case study of Torino Metro Line 1 Extension, a jobsite that we had the opportunity to visit during the last day of the course, where the space available was minimum to launch the machine in a telescopic way with the back up completely installed at the surface.

Cutterhead of the EPB machine to be used for the extension of Torino Metro line 1


Mario Patrucco from Politecnico di Torino held a fantastic lecture on safety in underground spaces, risk management and ventilation design. This was part of a five days module fully dedicated to the safety control.

Finally to close with the Master Course, Ray Sterling from Louisiana Tech University held a fantastic intensive course of three days concentrated on Microtunnelling and trenchless excavation techniques.